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                                                                                                                                                                                                                                                                                                                                      全自動焊錫機與人工焊錫的效率差異

                                                                                                                                                                                                                                                                                                                                      2021-11-18 11:06:19 責任編輯:邁威 5

                                                                                                                                                                                                                                                                                                                                        全自動焊錫機與手工焊錫的效率差異,全自動焊錫機對比更優于手工焊錫,我們從勞動力成本、材料成本和產品質量三個方面進行分析:


                                                                                                                                                                                                                                                                                                                                       


                                                                                                                                                                                                                                                                                                                                        一、人力成本對比

                                                                                                                                                                                                                                                                                                                                        1.頻繁的人工流程變更導致培訓和管理成本增加;自動焊錫機焊錫只需人工取、換,無需培訓,直接上崗。

                                                                                                                                                                                                                                                                                                                                        2.手工制造——造成質量波動,故障率高,一致性差,質量控制難度大;機器人焊接無工作情緒、疲勞、效率和質量曲線概率、新手和熟練者之間的差距(手動)等。自動焊錫設備的焊接產品質量穩定、效率穩定、無情緒,可連續工作。

                                                                                                                                                                                                                                                                                                                                        3.明顯的淡季和旺季-當訂單較多時,商品質量不穩定,繁忙時間沒有人,空閑時間無法支持人員;自動焊錫機可24小時不疲勞工作,淡季亦不浪費人力資源。

                                                                                                                                                                                                                                                                                                                                       

                                                                                                                                                                                                                                                                                                                                        二、原材料成本比較

                                                                                                                                                                                                                                                                                                                                        原材料不斷上漲,價格持續走低,利潤率下降,競爭激烈,同質化嚴重,手工焊接附件無法控制,浪費大。

                                                                                                                                                                                                                                                                                                                                        自動焊錫機焊接:

                                                                                                                                                                                                                                                                                                                                        可根據產品特點采用各種焊接工藝,比手工焊接工藝節省材料成本。經分析,點焊在手工焊接的基礎上可節約15%;拖拉焊接:在手工焊接的基礎上可節省30%。

                                                                                                                                                                                                                                                                                                                                       

                                                                                                                                                                                                                                                                                                                                        三、質量全過程對比

                                                                                                                                                                                                                                                                                                                                        人工焊錫隨意性較大,無法真正實現標準化、一致化焊接,焊接效果波動性較大。

                                                                                                                                                                                                                                                                                                                                        全自動焊錫機的焊接過程分為:一次性送錫、預熱、焊接,焊接、第二次送錫和第三次送錫的保留時間。各工序參數由PLC控制,充分實現過程控制,為了保證產品的焊接質量,防止假焊和假焊。

                                                                                                                                                                                                                                                                                                                                       

                                                                                                                                                                                                                                                                                                                                        全自動焊錫機的特點功能和應用范圍:

                                                                                                                                                                                                                                                                                                                                        適用產品類型:自動焊錫機具有點焊、拖焊、自動清洗、跳過等多種功能,適應于各種電子元器件,如電容、電阻、排針、排線、屏蔽蓋等穿孔手插件焊接。


                                                                                                                                                                                                                                                                                                                                      韩国三级2021最新三级瓜子