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                                                                                                                                                                                                                                                                                                                                      自動焊錫機工作有哪些流程?

                                                                                                                                                                                                                                                                                                                                      2022-07-14 16:51:57 責任編輯:邁威 0

                                                                                                                                                                                                                                                                                                                                        自動焊錫機工作有哪些流程?自動焊錫機可在三度空間全方位調整,采用數字溫度設定,焊錫溫度一目了然;自動焊錫機可以替代人工從事各種不同焊點的焊錫工作,如點焊、拖焊等。自動焊錫機可替代人工工序,使產品質量得到保證。還可以提高工作效率,節省人工成本,操作非常簡單;機器自帶專用焊錫程序,編程簡單易學,輕松適應產品型號和生產線的變化。


                                                                                                                                                                                                                                                                                                                                       


                                                                                                                                                                                                                                                                                                                                        自動焊錫機體積小,不占空間,操作方便、溫度、送絲速度、錫量均可調節。自動焊錫機特別適用于焊接各種電子線路板、LED燈串、電線插頭、數據線、耳機線、電子元器件等。自動焊錫機的種類和規格很多,非標焊錫機也可以根據產品工件尺寸特制,滿足客戶生產需求,提高焊錫質量和效率。

                                                                                                                                                                                                                                                                                                                                       

                                                                                                                                                                                                                                                                                                                                        自動焊錫機的基本原理是用機器人代替人工焊錫作業,控制原理主要是采用PLC或工控主板,其運動系統主要由電機驅動的皮帶導軌、滾珠絲杠、氣缸等控制。

                                                                                                                                                                                                                                                                                                                                       

                                                                                                                                                                                                                                                                                                                                        自動焊錫機分為專用自動焊錫機和通用自動焊錫機,專用自動焊錫機主要針對一類產品如:電機自動焊錫機、USB自動焊錫機、銅箔引線自動焊錫機等,主要針對一類或一個系列的產品設計;通用性自動焊錫機適用范圍廣:排針、鐵殼、連接器、各種插件電子元件,如:電容、電阻、排針、排線、屏、蓋等打孔手插等.萬能自動焊錫機也不是萬能的,也有一定的局限性。具體情況要結合實際。效率方面,自動焊錫機的效率一般是手動焊錫機的1-2倍,但在實際應用過程中,一個人一般可以操作1-4臺機器,這就使得一個人效率大大提升而達到節約人工的目的。

                                                                                                                                                                                                                                                                                                                                       

                                                                                                                                                                                                                                                                                                                                        自動焊錫機是未來焊錫的趨勢,但并不是所有的焊錫都適用,這需要我們廠家根據實際情況來評估。我們以連接器為例,隨著產品要求越來越高,連接器的間距也越來越細。原來的人工焊錫環境較差,工作條件不穩定,導致不良率也越來越高──畢竟肉眼能夠分辨的最細致程度僅達0.1mm,而且越來越多的細小零件并不適合修復后再重復加工。傳統的解決方案大都采用直角坐標機器人加焊錫頭的模式來自動焊錫。

                                                                                                                                                                                                                                                                                                                                       

                                                                                                                                                                                                                                                                                                                                        該方案在實際工業使用中,存在加工速度慢、占地面積大、柔性不強、精度低等問題,而當焊錫工藝要求越來越高、高精度、柔性化時.傳統的自動焊錫機已經無法滿足市場的要求;采用機器人加自動焊槍模式,替代傳統的自動焊錫機和人工操作。其生產效率遠高于人工操作,焊錫質量相當穩定;并且焊錫質量相當穩定,自動焊錫機每個焊點都能控制在廠商的規格要求之內。


                                                                                                                                                                                                                                                                                                                                      韩国三级2021最新三级瓜子